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Water Treatment Plants that deliver clean, consistent process water

Industrial WTPs for sugar, distillery and process plants, engineered to treat river, canal and borewell water into reliable water for process, cooling, utility and drinking use.

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Outdoor water treatment plant at a sugar mill, with clarifier, treated-water tanks and pumping
  • 15+WTPs delivered, standalone & with CPU
  • 500-2,500KLPD capacity range executed
  • 8Treatment stages, dosing to UV
  • 100%In-house manufacturing, Talawade (Pune)
Overview

What is a Water Treatment Plant?

Raw water from rivers, canals, dams and borewells contains suspended solids, turbidity, colour, iron, hardness and microorganisms. Used untreated, it causes scaling in heat exchangers and cooling towers, fouls equipment, disrupts fermentation and raises maintenance costs.

A Water Treatment Plant (WTP) removes these impurities through physical, chemical and disinfection stages, producing water that meets the quality required for each use. SBS Water & Infra Projects Pvt. Ltd. designs, manufactures, installs and commissions WTPs built around the client's source water, flow and end-use requirements.

  • Consistent water quality through every season
  • Protection against scaling and fouling
  • Water for process, cooling, utilities and drinking
Walkway between aerated treatment tanks at the SBS Water plant at Ambalika Sugars
Our WTP Solutions

Water treatment for every source and use

Each plant is configured to the source water quality, plant demand and end-use requirement.

Pressure filters and dosing at the Mula SSK distillery water treatment plant

Sugar & Distillery WTPs

Integrated schemes for fermentation, dilution, cooling tower and utility water in sugar mills and distilleries.

  • Designed for crushing & distillation seasons
  • Handles monsoon turbidity swings
  • Cooling tower & process-grade water
Circular clarifier with scraper bridge treating raw water

Raw / Surface Water Treatment

For river, canal, dam and lake water with high or variable turbidity, using aeration, coagulation and HRSCC clarification.

  • Cascade aeration for iron & odour
  • Compact high-rate clarification
  • Low sludge carry-over to filters
Twin multigrade and activated carbon filters

Filtration & Softening Plants

Multi grade, activated carbon and softener systems for groundwater or pre-clarified water.

  • Removes turbidity, organics & hardness
  • Protects cooling towers from scale
  • Pre-treatment for RO / DM
RO skids and filters of the integrated WTP and CPU at Ambalika Sugars

CPU + WTP Integrated Plants

Recovered condensate from our Condensate Polishing Unit supplements raw water to improve the plant's water balance.

  • Lower raw water drawal
  • Single-point engineering responsibility
Explore our CPU
Water treatment units at Satish Sugars, where SBS is executing an expansion

Upgrades & Revamping

Troubleshooting, debottlenecking and capacity enhancement of existing WTPs.

  • Filter media & resin replacement
  • Clarifier upgrades
  • Adding softening or disinfection
Process

How our Water Treatment Plant works

Raw water passes through chemical treatment, clarification, multi-stage filtration, softening and disinfection. Stages are selected according to source water analysis.

Water treatment plant process flowRaw water storage, flash mixer with pH, PAC and chlorine dosing, flocculation tank, HRSCC clarifier (sludge withdrawn) and clear water tank, then multi grade filter, activated carbon filter, softener plant, bag filter, UV and chlorine dosing, and treated water storage.From river, canal, dam, lake or borewellSludge withdrawnRaw WaterStorageFlash MixerpH / PAC / Cl₂FlocculationTankHRSCCClarifierClear WaterTankMulti GradeFilterActivatedCarbon FilterSoftenerPlantBag FilterUV + ChlorineDosingTreated WaterStorage
  • Physical, chemical & disinfection stages selected by source water analysis
Chemical treatment & clarificationFiltration & softeningDisinfectionTreated waterSwipe to see the full flow
At a Glance

What each stage removes

StagePurposeRemoves / Does
Flash Mixer + DosingRapid chemical mixingpH correction, PAC (coagulant) and pre-chlorination
Flocculation TankGentle mixingBuilds fine particles into settleable flocs
HRSCCHigh rate clarificationSettles flocs; removes turbidity & suspended solids
Multi Grade FilterPressure filtrationResidual suspended solids and turbidity
Activated Carbon FilterAdsorptionColour, odour, organics and residual chlorine
Softener PlantIon exchangeHardness (calcium & magnesium) to prevent scaling
Bag FilterFine filtrationFine particles and resin fines
UV System + ChlorineDisinfectionBacteria and pathogens; residual protection
Key Features

Engineered for reliable, low-maintenance operation

  • Source-specific design

    Scheme based on raw water analysis and end use.

  • Compact HRSCC

    Handles high and seasonal turbidity in a small footprint.

  • Multi-barrier filtration

    MGF, activated carbon and bag filters in series.

  • Scale protection

    Softening protects cooling towers and heat exchangers.

  • Dual disinfection

    UV plus chlorine for safe, protected storage.

  • Modular & integrable

    Works with CPU, RO, DM, ETP and ZLD systems.

Pressure filter with face piping and gauges
Benefits

What a WTP delivers for your plant

  • Reliable process water - consistent quality regardless of seasonal changes.

  • Equipment protection - less scaling and fouling in cooling towers and exchangers.

  • Better process yields - cleaner water supports stable fermentation.

  • Reduced maintenance - lower chemical, cleaning and downtime costs.

  • Water conservation - pairing with a CPU reduces raw water drawal.

  • Health & safety - safe drinking water for staff and colonies.

  • Cooling Tower Make-upSoftened, filtered water
  • Process & FermentationConsistent quality
  • RO / DM Pre-treatmentFor boiler feed
  • Utility & DrinkingUV + chlorine disinfected
Scope of Services

End-to-end project support

Clarifiers, filters, softeners, tanks and dosing systems are manufactured at our Talawade (Pune) facility.

  1. 01

    Assess

    Source water analysis
  2. 02

    Design

    Process & hydraulic design
  3. 03

    Supply

    In-house manufacturing
  4. 04

    Install

    Erection & installation
  5. 05

    Commission

    Start-up & operator training
  6. 06

    Optimize

    Upgrades & debottlenecking
Proven Track Record

Trusted by leading sugar & distillery groups

WTPs delivered across Maharashtra, Karnataka, Madhya Pradesh, Assam, Chhattisgarh and Odisha.

Twin multigrade and activated carbon filters of a water treatment plant built by SBS Water
Featured Project

NSL Sugars Ltd., Beed (Maharashtra)

An integrated scheme of a 4,400 KLPD CPU and a 2,300 KLPD WTP, where recovered condensate and raw water are treated together for cooling tower and process use.

  • 4,400 + 2,300 KLPDCPU + WTP capacity
  • CPU + WTPIntegrated scheme
  • ~85%Condensate recovery
  • ReducedRaw water drawal
Aerial view of the Kamakhya Biofuels plant, with treatment basins, filter units and the pump house
Kamakhya Biofuels - 2,000 KLPD WTP
Pressure filters and pumps of the water treatment plant at Ambalika Sugars, Karjat
Ambalika Sugars - 2,000 KLPD WTP
Raw water storage tanks of the WTP and CPU scheme at New Look Biofuels, Raipur
New Look Biofuels - 2,000 KLPD WTP & CPU
High-rate solids contact clarifier beside a sugar mill
HRSCC clarifier
Row of multigrade filters and softeners
Filters & softener plant
ClientPlantCapacity
NSL Sugars Ltd., BeedWTP2,300 KLPD
Kamakhya Biofuels Pvt. Ltd., GuwahatiWTP2,000 KLPD
Venkateshwara Power Projects Ltd., BedkihalSugar WTP2,500 KLPD
Shri Dutt India Pvt. Ltd., PhaltanDistillery WTP2,400 KLPD
Nirani Sugars Ltd., MudholDistillery WTP2,400 KLPD
Ambalika Sugars Pvt. Ltd., KarjatWTP2,000 KLPD
New Look Biofuels Pvt. Ltd., RaipurWTP & CPU2,000 KLPD
Udagiri Sugars Pvt. Ltd., VitaCPU / WTP2,000 KLPD
Mula SSK, AhmednagarDistillery WTP1,500 KLPD
Harsha Sugars, BelagaviCPU to WTP1,550 KLPD

Upcoming in 2026: WTPs for Mrinal Sugars (2,400 KLD), Satish Sugars (1,600 KLD) and MVK Agro (1,300 KLD).

Why SBS Water

Why industries choose us

  • 01

    Industry specialists

    Water treatment for sugar, distillery and process industries.

  • 02

    Single-source supplier

    WTP, CPU, ETP, STP, RO, DM and ZLD from one partner.

  • 03

    In-house manufacturing

    Our Talawade facility ensures quality and timely delivery.

  • 04

    Designed for your water

    Schemes based on actual source water, not standard packages.

  • 05

    New plants & upgrades

    Greenfield projects and revamps of existing systems.

  • 06

    Regional presence

    Offices in Pune, Talawade and Nipani for faster support.

FAQs

Frequently asked questions

What is a Water Treatment Plant?

A Water Treatment Plant (WTP) treats raw water from rivers, canals, lakes or borewells to remove turbidity, suspended solids, hardness, colour, odour and microorganisms, making it suitable for process, utility or drinking use.

Which raw water sources can you treat?

We design WTPs for surface water (river, canal, dam, lake), groundwater (borewell) and recovered water such as polished condensate. The scheme is chosen after analysing the source water.

What is an HRSCC and why use it?

A High Rate Solids Contact Clarifier combines flocculation and settling in a compact unit. It handles high turbidity, especially during monsoon, with a smaller footprint than conventional clarifiers.

Can treated water be used for boilers?

WTP-treated and softened water suits cooling towers and general process use. For boiler feed, we add Reverse Osmosis and/or Demineralization (DM) stages to reach the required purity.

Can CPU-treated condensate be fed to the WTP?

Yes. Several of our projects combine a CPU with a WTP, so recovered condensate supplements raw water and reduces freshwater drawal.

Do you upgrade existing WTPs?

Yes. We troubleshoot, debottleneck and revamp existing WTPs, including filter media replacement, clarifier upgrades, capacity enhancement and adding softening or disinfection stages.

Need a reliable water treatment solution for your plant?

Share your raw water analysis and requirement. Our engineers will recommend the right treatment scheme for your plant.

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